Penerangan
| Spesifikasi Teknikal | |
|---|---|
| Model | LQDK |
| Jenis | Pneumatic stretching single clipping machine |
| Compatible Casing (flat diameter) | 120–250 mm |
| Air Pressure Required | 0.6–0.8 MPa |
| Berat Mesin | 35 kg |
| Dimensi Mesin (P×L×T) | 800 × 580 × 480 mm |
| Compatible Clips | 74 large U-shaped aluminium clips, 74 small U-shaped aluminium clips |
| Jenis Pemacu | Pneumatic |
| Casing Stretching | Adjustable pneumatic stretching tension |
| Sealing Performance | High clip force, dense sealing, reliable closure |
| Pembinaan | Keluli tahan karat SUS304 |
| Typical Application | Ham, cooked pork rolls, large-diameter smoked sausage in fibrous casing |
| Pensijilan | Patuh CE |
Pneumatic Single Clipping Machine for Large-Diameter Casing
The LQDK Pneumatic Stretching Single Clipping Machine is a compressed-air-powered single-end casing sealer designed specifically for the large-format casing diameter range of 120 to 250 mm. This range — which covers industrial-scale ham products, cooked pork rolls, large-diameter smoked sausage in fibrous casing, and formed whole-muscle meat products in heat-shrink bags — is outside the working envelope of standard double clippers and requires the higher clip force and adjustable stretching tension that only a purpose-built large-bore single clipper provides.
At 35 kg and a compact 800 × 580 mm base footprint, the LQDK is light enough to be repositioned between workstations and used at filling table height without fixed installation. It operates from a standard compressed air supply at 0.6–0.8 MPa, which is within the working pressure range of any standard shop-floor compressor used in meat processing facilities.
Pneumatic Stretching: Why It Matters for Large Casings
When closing large-diameter fibrous, protein, or heat-shrink casings, achieving a compact and leak-free seal requires the casing neck to be gathered and tensioned before the clip is applied. Without controlled stretching tension, large casings tend to form uneven folds at the clip point, producing an irregular seal that can fail under cooking, smoking, or chilling temperatures.
The LQDK’s adjustable pneumatic stretching tension applies controlled pre-tension to the casing neck before clip closure. The operator sets the tension level via the air pressure regulator, matching it to the specific casing material’s stretch characteristics — thin fibrous casings require lower tension than thick heat-shrink bags. This adjustability ensures compact, full product forming with excellent slicing performance on the finished product.
Compatible Clip Sizes and Sealing Performance
The LQDK uses 74 large and 74 small U-shaped aluminium clips, which together cover the 120 to 250 mm flat casing diameter range. The U-shaped clip geometry distributes closing force evenly around the gathered casing neck, producing a strong and visually consistent seal that withstands the thermal and mechanical stresses of cooking, smoking, and chilling. The high clip force generated by the pneumatic actuator ensures reliable closure even on thick-walled fibrous casings at maximum casing diameter.
Adjustable stretching tension: Pneumatic stretching tension is adjustable via air regulator, matching casing material stretch characteristics for different product types.
Downstream pairing: Designed to work in combination with the QCT-01 Pneumatic Meat Filling Machine for large-format product fill-and-clip workflows.
Typical Products and Applications
- Cooked ham in fibrous casing (120–200 mm flat diameter): Standard format for whole-muscle cooked ham products
- Pork rolls and formed meat logs: Cylindrical whole-muscle products for retail slicing
- Large-diameter smoked sausage: Emulsified or coarse-ground products in fibrous or protein large-bore casing
- Blood pudding in large natural or synthetic casing: Products requiring strong single-end closure
- Products in heat-shrink bags (120–250 mm flat): Retail portion-pack whole-muscle products
- Lamb rolls and pork chop logs for Asian retail market: Often paired with the Tower Meat Filling Machine upstream
Downstream Pairing with Large-Format Filling Equipment
The LQDK is the natural downstream partner for the QCT-01 Pneumatic Meat Filling Machine. In a standard large-format filling workflow, the QCT-01 fills the meat block into the casing and the LQDK applies a single clip to close the open end. Both machines operate from the same compressed air supply, and the paired system covers the complete fill-and-seal cycle for products in the 120–230 mm casing diameter range. When enquiring about the QCT-01 filling machine, buyers frequently request a combined quotation for both units as a system.
Mengenai Pengilang
With more than 25 years of manufacturing experience, Shijiazhuang Sunshine Machinery operates a precision food machinery production facility in Hebei Province. Our quality philosophy centres on three principles: international-grade components, CNC-machined critical parts, and 8-hour pre-shipment testing for every unit. The company holds CE compliance across its product range and conducts periodic customer visits for after-sales support. Our South American office in Limeira, São Paulo serves regional buyers directly.
Every machine undergoes an 8-hour rated-load endurance run prior to shipment. Full operating speed, rated load, and all control functions including the clipping cycle are verified during this test. Customers may request test records and video documentation.
All machines carry a one-year whole-machine warranty covering every mechanical and electronic sub-assembly, including the drive unit, clipping mechanism, PLC, and wire-feed system. A spare consumables kit is included with every shipment so your team can handle routine maintenance immediately.
Soalan Lazim
What is the minimum casing diameter this machine can seal?
The LQDK is designed for casings from 120 mm flat diameter upwards, to a maximum of 250 mm. For casings below 120 mm flat diameter, the CSK-15/18 double clipper (30–120 mm) or U-shape manual clipper (35–200 mm) is the appropriate machine. Using the LQDK on casings below 120 mm will not produce adequate stretching tension for a reliable seal.
Can this machine be used with both fibrous casings and heat-shrink bags?
Yes. The adjustable pneumatic stretching tension allows the machine to be configured for the stretch characteristics of different casing and bag materials. Fibrous casings and heat-shrink bags within the 120–250 mm flat diameter range are both compatible. Confirm your specific casing or bag specification when enquiring.
Does this machine apply one or two clips per operation?
The LQDK applies one clip per operation (single clipper). For products requiring two clips at the closure end (such as products that will be peeled and sliced to a precise portion weight), a second manual clip can be applied with the U-shape manual clipper, or the product can be closed with the CSK-15/18 double clipper if the casing diameter is within its 30–120 mm range.
What air pressure does my compressor need to provide?
The LQDK requires 0.6–0.8 MPa at the machine inlet. Most standard industrial workshop compressors produce working pressure in this range. Confirm your compressor’s output pressure and flow rate when enquiring to verify adequacy for continuous production.
Can I use the LQDK with the QCT-01 Pneumatic Filling Machine as a system?
Yes — the LQDK and QCT-01 are designed to be paired in a fill-and-seal workflow for large-format meat products. Both machines operate from the same air supply and the operating sequences are complementary. We can quote both machines as a combined system. Please specify this requirement when submitting your enquiry.
Pesanan & Logistik
Bersedia untuk Memesan?
Lead time runs 30–45 working days from confirmed order, inclusive of the mandatory 8-hour pre-shipment test. We ship FOB Tianjin by default with CE certificate and English operation manual. CIF, EXW, and DAP terms are negotiable. Payment: T/T 30/70.
MOQ: There is no fixed piece-count minimum for complete clipping machines — orders are evaluated by configuration and order value. New buyers can arrange sample orders of 1–5 units at sample price. Multi-model combinations are welcomed to meet order value targets.
Minta Sebut Harga
Our team responds within 1 business day. Please include your target casing type and diameter, production volume, destination port, and any line integration requirements.
Ordering the LQDK and Specifying Your Requirements
When requesting a quotation for the LQDK Pneumatic Single Clipper, please include: your target casing type (fibrous, protein, heat-shrink bag); the flat diameter range of your products; target throughput (clips per hour); whether you need a combined quotation with the QCT-01 filling machine; and your destination port and air supply specification. Contact us at Hubungi Pasukan Jualan Kami atau kunjungi Hantar Pertanyaan. We respond within 1 business day.
