Penerangan
| Spesifikasi Teknikal | |
|---|---|
| Model | GJ-1000 |
| Cutting Speed | 500–1,600 cuts/min |
| Minimum Cut Length | 25 mm |
| Compatible Casing Diameter (flat) | Φ14–Φ33 mm |
| Maximum Operating Speed | 65 m/min |
| Kuasa | 3 kW |
| Voltan | 380V / 50Hz |
| Berat Mesin | 300 kg |
| Dimensi Mesin (P×L×T) | 1140 × 830 × 1350 mm |
| Drive | Dual-axis servo |
| Kawalan | Programmable touchscreen / PLC |
| Cutting Mode | Automatic fixed-length cutting |
| Mobility | Mobile on castors |
| Pembinaan | Keluli tahan karat SUS304 |
| Pensijilan | Patuh CE |
Mesin Pemotong dan Pembahagian Sosej Berkelajuan Tinggi
The GJ-1000 High-Speed Sausage Cutting and Portioning Machine is a servo-driven automatic sausage cutter positioned downstream of the filling and tying or clipping stage in continuous sausage production lines. It cuts a continuous rope of filled, secured links into individual portions at 500 to 1,600 cuts per minute — a rate that matches the highest-throughput vacuum filling lines without creating a bottleneck between the filling-and-tying and portioning stages.
The dual-axis servo drive is the functional core of the machine’s accuracy advantage. Unlike single-axis motor drives where the cutting mechanism and product advance must be mechanically synchronised, the dual-axis servo co-ordinates both axes electronically, achieving consistent portion length from the first cut to the last across a full production shift without drift or accumulated mechanical error.
Dual-Axis Servo Drive and Automatic Fixed-Length Cutting
Servo-driven cutting machines produce measurably more consistent portion lengths than cam-driven or single-motor mechanical cutters because the servo controller actively compensates for the small timing variations that accumulate in mechanical systems over a production run. In a high-volume shift, even a 0.3% timing drift in a mechanical cutter translates to hundreds of out-of-spec portions per hour. The dual-axis servo system’s electronic synchronisation holds portion length accuracy to near-zero variation from the first cut to the last.
The standard automatic fixed-length cutting function stores the set cut length in the PLC and maintains it throughout the production run without operator adjustment. The programmable touchscreen interface stores product recipes — speed, cut length, and batch count — by product name, so operators switch between sausage types by recalling a stored recipe rather than re-entering parameters, reducing changeover time and eliminating manual entry errors on fast-moving shifts.
Maximum speed: 65 m/min. Minimum cut length: 25 mm. Casing range: Φ14–Φ33 mm flat diameter.
Compatible with natural casing (hog and sheep calibres in range), collagen casing, and protein casing. No compressed air supply required — fully electrically driven.
Compatible Products and Production Line Position
The GJ-1000 handles casings in the Φ14–Φ33 mm flat diameter range, covering fresh pork link sausages, Frankfurt and Vienna-type cooked sausages, cocktail sausages and chipolatas, thin smoked sausages, and breakfast sausages. The 25 mm minimum cut length covers the smallest cocktail and chipolata product sizes; the upper length limit is set by the product’s filling parameters.
- Fresh pork link sausages in natural and collagen casing (Φ14–Φ33 mm range)
- Frankfurt and Vienna-type cooked sausages in collagen casing
- Cocktail sausages and chipolatas (minimum 25 mm cut length)
- Thin smoked sausages in protein or collagen casing
- Breakfast sausages in hog natural casing
For larger casing diameters (Φ33–Φ50 mm) or twisted-link separation: See the Drum-Type Sausage Cutting Machine, which uses a rotary drum mechanism suited to wider casings and twist-linked products.
Safety and Mobility
The machine is mounted on castors for convenient repositioning on the production floor without lifting or disassembly. Comprehensive safety protection includes safety guards at all moving parts, emergency stop, and interlocks that prevent the cutting mechanism from operating with guards removed. The compact 1140 × 830 mm footprint fits standard production line layouts alongside filling and hanging equipment without special floor modification.
Mengenai Pengilang
Shijiazhuang Sunshine Machinery Co., Ltd. ditubuhkan pada tahun 1999 dan mengkhusus dalam peralatan pemprosesan daging komersial. Kemudahan Shijiazhuang kami mengendalikan pusat pemesinan CNC untuk kepala pemotong, pembawa bilah dan komponen pemacu. Komponen utama termasuk sistem servo Siemens, galas SKF (Sweden) dan suis Eaton (AS). Kami menyediakan perkhidmatan kepada kemudahan pemprosesan di seluruh Amerika Selatan, Asia Tenggara, Eropah Timur dan Timur Tengah. Entiti sah kami — Brazil Brine Injector Machine Co., Ltd — beroperasi dari Limeira, São Paulo, Brasil.
Sebelum dimasukkan ke dalam kotak, setiap mesin berjalan pada kapasiti penuh selama lapan jam berterusan. Ujian beban kilang ini mengesahkan mekanisme pemotongan, sistem pemacu dan kawalan di bawah keadaan operasi sebenar. Rekod ujian tersedia atas permintaan.
Setiap mesin yang dihantar dari kemudahan kami mempunyai jaminan keseluruhan mesin selama satu tahun dari tarikh ketibaan. Bilah pemotong, sistem pemacu, kawalan elektronik dan semua komponen struktur dilindungi. Kit alat ganti cepat haus dibungkus dengan setiap penghantaran tanpa caj tambahan.
Soalan Lazim
What is the difference between this machine and the GQC-3000 Drum-Type Cutter?
The GJ-1000 is a linear high-speed cutter for casings in the Φ14–Φ33 mm flat diameter range, operating at up to 1,600 cuts per minute using a blade that makes a straight cut through the casing. The GQC-3000 is a drum-type separator for Φ10–Φ50 mm casings designed specifically for separating twist-linked products by applying rotational force at the casing constriction point between links. Choose the GJ-1000 for straight-cut portioning of clipped or string-tied products; choose the GQC-3000 for separating twisted-link sausages.
Does the machine require compressed air?
No. The GJ-1000 is fully electrically driven by the dual-axis servo system. No compressed air supply is required at the cutting station. The only utility connection required is 380V / 50Hz / 3-phase electrical supply.
Can cut length be adjusted during production without stopping the machine?
Yes. Cut length and cutting speed parameters can be adjusted through the touchscreen interface without stopping the machine. Changes take effect from the next cutting cycle. For significant length changes, a brief natural production pause is recommended to avoid out-of-spec portions during the parameter transition.
What casing types are compatible?
Natural casings in hog and sheep calibres within the Φ14–Φ33 mm flat diameter range, collagen casings, and protein casings are all compatible. The machine is not designed for fibrous casings or products with casing diameters above Φ33 mm flat.
How is the machine cleaned between product changeovers?
SUS304 stainless steel construction and smooth surface design support high-pressure washdown cleaning. The cutting mechanism is accessible for blade cleaning and inspection. The full cleaning and changeover procedure is included in the English-language operation manual supplied with every machine.
Pesanan & Logistik
Bersedia untuk Memesan?
Masa penghantaran standard adalah 30–45 hari bekerja dari pengesahan pesanan, termasuk ujian pra-penghantaran 8 jam dan pembungkusan eksport. Lalai: FOB Tianjin. CIF dan EXW tersedia. Pembayaran: Deposit T/T 30%, 70% sebelum penghantaran.
MOQ: Peralatan lengkap disebut harga berdasarkan projek — tiada MOQ bilangan unit tetap. Pelanggan baharu boleh meminta 1–5 unit sampel pada harga sampel. Pesanan model campuran yang menggabungkan pelbagai jenis mesin dialu-alukan.
Minta Sebut Harga
Pasukan kami akan memberi maklum balas dalam tempoh 1 hari bekerja. Sertakan sasaran daya pemprosesan anda, jenis produk, keadaan bahan mentah dan pelabuhan destinasi.
Why Servo Drive Matters for Portion Consistency
In a high-volume sausage production shift producing, say, 50,000 portions, even a 0.5% drift in cut position means 250 out-of-spec portions — products that are too long or too short for retail weight compliance. In markets where retail pack weight regulations carry legal consequences, portion consistency is not an aesthetic quality concern but a compliance requirement. The GJ-1000’s dual-axis servo system actively compensates for the micro-timing variations that accumulate across a shift, maintaining cut position accuracy that mechanical systems cannot match over extended production runs.
The machine’s automatic fixed-length cutting function manages this precision at the control level: the set portion length is maintained in the PLC, and any deviation detected in the servo feedback loop is corrected within the next cutting cycle. This closed-loop control approach means that blade wear, product temperature variation, and casing tension variation during the shift do not translate to proportional variation in portion length the way they would in an open-loop mechanical cutter.
How to Specify and Order
When enquiring about the GJ-1000, please include: your target casing type and flat diameter; required portion length range; target cuts per minute; whether this machine will be integrated inline with an existing filling and tying line; and your destination port and power supply specification. Email Hubungi Pasukan Jualan Kami atau kunjungi Hantar Pertanyaan. We respond within 1 business day.
