{"id":113,"date":"2026-09-29T03:32:08","date_gmt":"2026-09-29T03:32:08","guid":{"rendered":"https:\/\/brine-injector-machine.com\/product\/231-needle-high-capacity-brine-injection-machine-ys-231\/"},"modified":"2026-10-08T05:38:33","modified_gmt":"2026-10-08T05:38:33","slug":"231-needle-high-capacity-brine-injection-machine","status":"publish","type":"product","link":"https:\/\/brine-injector-machine.com\/sv\/produkt\/231-needle-high-capacity-brine-injection-machine\/","title":{"rendered":"231-Needle High-Capacity Brine Injection Machine — YS-231"},"content":{"rendered":"\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Technical Specifications — YS-231<\/th>\n<\/tr>\n<\/thead>\n
Model<\/td>\nYS-231<\/td>\n<\/tr>\n
Number of Needles<\/td>\n231<\/td>\n<\/tr>\n
Motor Power<\/td>\n13.5 kW<\/td>\n<\/tr>\n
Power Supply<\/td>\n380V \/ 50Hz \/ 3-phase<\/td>\n<\/tr>\n
Injection Pressure<\/td>\n1,0 bar<\/td>\n<\/tr>\n
Injection Speed<\/td>\n15–50 cycles\/min (adjustable)<\/td>\n<\/tr>\n
Needle Diameter<\/td>\nΦ3 mm standard; Φ2 \/ Φ4 mm on request<\/td>\n<\/tr>\n
Maskinm\u00e5tt (L\u00d7B\u00d7H)<\/td>\n1900 × 1015 × 1800 mm<\/td>\n<\/tr>\n
Machine Weight<\/td>\n700 kg<\/td>\n<\/tr>\n
Brine Pump<\/td>\nGerman Wilo centrifugal pump<\/td>\n<\/tr>\n
Kontrollsystem<\/td>\nSiemens PLC + touchscreen HMI<\/td>\n<\/tr>\n
Guide Rods<\/td>\nChrome-plated hardened steel + igus (Germany) sleeves<\/td>\n<\/tr>\n
Konstruktion<\/td>\nSUS304 stainless steel throughout<\/td>\n<\/tr>\n
Feed System<\/td>\nTooth-type stepping feed<\/td>\n<\/tr>\n
Needle Control<\/td>\nPneumatic spring, auto bone-lift<\/td>\n<\/tr>\n
Filtration<\/td>\nTwo-stage (suction + return) + air-needle purge<\/td>\n<\/tr>\n
Certifiering<\/td>\nCE-kompatibel<\/td>\n<\/tr>\n
Production Scale<\/td>\nHigh-output<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"YS-231<\/p>\n

Overview: YS-231 High-Output Brine Injection Platform<\/h2>\n

The YS-231 High-Capacity Brine Injection Machine is engineered for the throughput and injection density that large-scale continuous meat processing operations require. With 231 stainless steel needles spanning a wider conveyor at 1.0 bar injection pressure driven by a 13.5 kW German Wilo pump, the YS-231 eliminates the limitation that lower needle-count machines face when handling wide-format products: the need for multiple passes to achieve adequate brine distribution across the full product cross-section.<\/p>\n

This model is the right choice when your line processes whole pork legs, full beef topside slabs, large-format turkey or whole chickens in volume — products where the spatial relationship between needle pitch and product width determines injection uniformity. The YS-231’s extended conveyor width and 231-needle array match the dimensions of these large cuts, delivering consistent brine coverage from edge to edge in a single pass and at production rates that justify the machine’s higher power specification.<\/p>\n

High-Capacity Injection Engineering<\/h2>\n

The YS-231 operates at 13.5 kW, the highest power specification in the YS range, driving the German Wilo pump to sustain 1.0 bar injection pressure continuously across all 231 needles simultaneously. Unlike systems that modulate pressure across needle banks to manage pump load, the YS-231 delivers consistent pressure at every needle throughout the injection stroke, ensuring that the product receives uniform brine concentration whether it is processed near the centre of the conveyor or at the edges.<\/p>\n

\"Siemens<\/p>\n

With 231 individual needle positions across an extended 1900 mm machine width, the needle pitch spacing is calculated to match the surface area of large whole-muscle products. The tooth-type stepping feed drive advances the product at increments aligned with needle pitch spacing, so every square centimetre of the product surface receives a direct needle pass. This eliminates the injection shadowing effect that occurs when products wider than the needle array overhang the treatment zone.<\/p>\n

At high throughput volumes, brine circuit integrity is critical. The YS-231 uses a high-flow Wilo pump specification matched to the 231-needle manifold volume requirement, with the same two-stage filtration circuit — suction filter and return filter — as the rest of the YS range. The Siemens PLC manages injection cycle timing, pump speed, conveyor step interval, and the between-batch air-purge sequence. All parameters are recipe-storable for fast product changeover.<\/p>\n

Engineering Components<\/h2>\n

Component sourcing is non-negotiable on quality. The brine pump is German Wilo; the control system is Siemens; the bearings are SKF Sweden; the guide rod sleeves are igus Germany; and the manual electrical switches are Eaton USA. These choices are maintained across all production runs.<\/p>\n