描述
| 技术规格 | |
|---|---|
| 模型 | GJ-1000 |
| Cutting Speed | 500–1,600 cuts/min |
| Minimum Cut Length | 25 mm |
| Compatible Casing Diameter (flat) | Φ14–Φ33 mm |
| Maximum Operating Speed | 65 m/min |
| 力量 | 3千瓦 |
| 电压 | 380伏/50赫兹 |
| 机器重量 | 300公斤 |
| 机器尺寸（长×宽×高） | 1140 × 830 × 1350 mm |
| 驾驶 | Dual-axis servo |
| 控制 | Programmable touchscreen / PLC |
| Cutting Mode | Automatic fixed-length cutting |
| Mobility | Mobile on castors |
| 建造 | SUS304不锈钢 |
| 认证 | 符合CE标准 |
高速香肠切割分份机
The GJ-1000 High-Speed Sausage Cutting and Portioning Machine is a servo-driven automatic sausage cutter positioned downstream of the filling and tying or clipping stage in continuous sausage production lines. It cuts a continuous rope of filled, secured links into individual portions at 500 to 1,600 cuts per minute — a rate that matches the highest-throughput vacuum filling lines without creating a bottleneck between the filling-and-tying and portioning stages.
The dual-axis servo drive is the functional core of the machine’s accuracy advantage. Unlike single-axis motor drives where the cutting mechanism and product advance must be mechanically synchronised, the dual-axis servo co-ordinates both axes electronically, achieving consistent portion length from the first cut to the last across a full production shift without drift or accumulated mechanical error.
Dual-Axis Servo Drive and Automatic Fixed-Length Cutting
Servo-driven cutting machines produce measurably more consistent portion lengths than cam-driven or single-motor mechanical cutters because the servo controller actively compensates for the small timing variations that accumulate in mechanical systems over a production run. In a high-volume shift, even a 0.3% timing drift in a mechanical cutter translates to hundreds of out-of-spec portions per hour. The dual-axis servo system’s electronic synchronisation holds portion length accuracy to near-zero variation from the first cut to the last.
The standard automatic fixed-length cutting function stores the set cut length in the PLC and maintains it throughout the production run without operator adjustment. The programmable touchscreen interface stores product recipes — speed, cut length, and batch count — by product name, so operators switch between sausage types by recalling a stored recipe rather than re-entering parameters, reducing changeover time and eliminating manual entry errors on fast-moving shifts.
Maximum speed: 65 m/min. Minimum cut length: 25 mm. Casing range: Φ14–Φ33 mm flat diameter.
Compatible with natural casing (hog and sheep calibres in range), collagen casing, and protein casing. No compressed air supply required — fully electrically driven.
Compatible Products and Production Line Position
The GJ-1000 handles casings in the Φ14–Φ33 mm flat diameter range, covering fresh pork link sausages, Frankfurt and Vienna-type cooked sausages, cocktail sausages and chipolatas, thin smoked sausages, and breakfast sausages. The 25 mm minimum cut length covers the smallest cocktail and chipolata product sizes; the upper length limit is set by the product’s filling parameters.
- Fresh pork link sausages in natural and collagen casing (Φ14–Φ33 mm range)
- Frankfurt and Vienna-type cooked sausages in collagen casing
- Cocktail sausages and chipolatas (minimum 25 mm cut length)
- Thin smoked sausages in protein or collagen casing
- Breakfast sausages in hog natural casing
For larger casing diameters (Φ33–Φ50 mm) or twisted-link separation: See the Drum-Type Sausage Cutting Machine, which uses a rotary drum mechanism suited to wider casings and twist-linked products.
Safety and Mobility
The machine is mounted on castors for convenient repositioning on the production floor without lifting or disassembly. Comprehensive safety protection includes safety guards at all moving parts, emergency stop, and interlocks that prevent the cutting mechanism from operating with guards removed. The compact 1140 × 830 mm footprint fits standard production line layouts alongside filling and hanging equipment without special floor modification.
关于制造商
石家庄阳光机械有限公司成立于1999年，专业生产商用肉类加工设备。我们位于石家庄的工厂配备了用于切割头、刀架和驱动部件的数控加工中心。关键部件包括西门子伺服系统、SKF轴承（瑞典）和伊顿开关（美国）。我们的客户遍布南美、东南亚、东欧和中东的加工厂。我们的授权实体——巴西盐水注入机有限公司——位于巴西圣保罗州利梅拉市。
每台机器在装箱前都会以额定功率连续运转八小时。这项工厂负载测试旨在验证切割机构、驱动系统和控制系统在实际运行条件下的性能。测试记录可应要求提供。
从我厂发出的每台机器均享有自到货之日起一年的整机保修。保修范围包括切割刀片、驱动系统、电子控制系统以及所有结构部件。每批货物均免费附赠一套易损件包。
常见问题解答
What is the difference between this machine and the GQC-3000 Drum-Type Cutter?
The GJ-1000 is a linear high-speed cutter for casings in the Φ14–Φ33 mm flat diameter range, operating at up to 1,600 cuts per minute using a blade that makes a straight cut through the casing. The GQC-3000 is a drum-type separator for Φ10–Φ50 mm casings designed specifically for separating twist-linked products by applying rotational force at the casing constriction point between links. Choose the GJ-1000 for straight-cut portioning of clipped or string-tied products; choose the GQC-3000 for separating twisted-link sausages.
Does the machine require compressed air?
No. The GJ-1000 is fully electrically driven by the dual-axis servo system. No compressed air supply is required at the cutting station. The only utility connection required is 380V / 50Hz / 3-phase electrical supply.
Can cut length be adjusted during production without stopping the machine?
Yes. Cut length and cutting speed parameters can be adjusted through the touchscreen interface without stopping the machine. Changes take effect from the next cutting cycle. For significant length changes, a brief natural production pause is recommended to avoid out-of-spec portions during the parameter transition.
What casing types are compatible?
Natural casings in hog and sheep calibres within the Φ14–Φ33 mm flat diameter range, collagen casings, and protein casings are all compatible. The machine is not designed for fibrous casings or products with casing diameters above Φ33 mm flat.
How is the machine cleaned between product changeovers?
SUS304 stainless steel construction and smooth surface design support high-pressure washdown cleaning. The cutting mechanism is accessible for blade cleaning and inspection. The full cleaning and changeover procedure is included in the English-language operation manual supplied with every machine.
订单与物流
准备下单了吗？
标准交货期为订单确认后30-45个工作日，包含8小时装运前测试和出口包装。默认交货方式：天津离岸价（FOB Tian）。可提供到岸价（CIF）和工厂交货价（EXW）。付款方式：电汇（T/T）预付30%定金，发货前付清70%余款。
最小起订量： 整套设备按项目报价，无固定最低起订量。新客户可以样品价订购1-5台样品。欢迎订购多种机型组合的混合订单。
Why Servo Drive Matters for Portion Consistency
In a high-volume sausage production shift producing, say, 50,000 portions, even a 0.5% drift in cut position means 250 out-of-spec portions — products that are too long or too short for retail weight compliance. In markets where retail pack weight regulations carry legal consequences, portion consistency is not an aesthetic quality concern but a compliance requirement. The GJ-1000’s dual-axis servo system actively compensates for the micro-timing variations that accumulate across a shift, maintaining cut position accuracy that mechanical systems cannot match over extended production runs.
The machine’s automatic fixed-length cutting function manages this precision at the control level: the set portion length is maintained in the PLC, and any deviation detected in the servo feedback loop is corrected within the next cutting cycle. This closed-loop control approach means that blade wear, product temperature variation, and casing tension variation during the shift do not translate to proportional variation in portion length the way they would in an open-loop mechanical cutter.
How to Specify and Order
When enquiring about the GJ-1000, please include: your target casing type and flat diameter; required portion length range; target cuts per minute; whether this machine will be integrated inline with an existing filling and tying line; and your destination port and power supply specification. Email 联系我们的销售团队 或访问 提交咨询. We respond within 1 business day.
