الوصف
| المواصفات الفنية | |
|---|---|
| نموذج | GJ-1000 |
| Cutting Speed | 500–1,600 cuts/min |
| Minimum Cut Length | 25 mm |
| Compatible Casing Diameter (flat) | Φ14–Φ33 mm |
| Maximum Operating Speed | 65 m/min |
| قوة | 3 كيلوواط |
| الجهد االكهربى | 380 فولت / 50 هرتز |
| وزن الآلة | 300 kg |
| أبعاد الآلة (الطول × العرض × الارتفاع) | 1140 × 830 × 1350 mm |
| Drive | Dual-axis servo |
| يتحكم | Programmable touchscreen / PLC |
| Cutting Mode | Automatic fixed-length cutting |
| Mobility | Mobile on castors |
| بناء | الفولاذ المقاوم للصدأ SUS304 |
| شهادة | متوافق مع معايير CE |
High-Speed Sausage Cutting and Portioning Machine
The GJ-1000 High-Speed Sausage Cutting and Portioning Machine is a servo-driven automatic sausage cutter positioned downstream of the filling and tying or clipping stage in continuous sausage production lines. It cuts a continuous rope of filled, secured links into individual portions at 500 to 1,600 cuts per minute — a rate that matches the highest-throughput vacuum filling lines without creating a bottleneck between the filling-and-tying and portioning stages.
The dual-axis servo drive is the functional core of the machine’s accuracy advantage. Unlike single-axis motor drives where the cutting mechanism and product advance must be mechanically synchronised, the dual-axis servo co-ordinates both axes electronically, achieving consistent portion length from the first cut to the last across a full production shift without drift or accumulated mechanical error.
Dual-Axis Servo Drive and Automatic Fixed-Length Cutting
Servo-driven cutting machines produce measurably more consistent portion lengths than cam-driven or single-motor mechanical cutters because the servo controller actively compensates for the small timing variations that accumulate in mechanical systems over a production run. In a high-volume shift, even a 0.3% timing drift in a mechanical cutter translates to hundreds of out-of-spec portions per hour. The dual-axis servo system’s electronic synchronisation holds portion length accuracy to near-zero variation from the first cut to the last.
The standard automatic fixed-length cutting function stores the set cut length in the PLC and maintains it throughout the production run without operator adjustment. The programmable touchscreen interface stores product recipes — speed, cut length, and batch count — by product name, so operators switch between sausage types by recalling a stored recipe rather than re-entering parameters, reducing changeover time and eliminating manual entry errors on fast-moving shifts.
Maximum speed: 65 m/min. Minimum cut length: 25 mm. Casing range: Φ14–Φ33 mm flat diameter.
Compatible with natural casing (hog and sheep calibres in range), collagen casing, and protein casing. No compressed air supply required — fully electrically driven.
Compatible Products and Production Line Position
The GJ-1000 handles casings in the Φ14–Φ33 mm flat diameter range, covering fresh pork link sausages, Frankfurt and Vienna-type cooked sausages, cocktail sausages and chipolatas, thin smoked sausages, and breakfast sausages. The 25 mm minimum cut length covers the smallest cocktail and chipolata product sizes; the upper length limit is set by the product’s filling parameters.
- Fresh pork link sausages in natural and collagen casing (Φ14–Φ33 mm range)
- Frankfurt and Vienna-type cooked sausages in collagen casing
- Cocktail sausages and chipolatas (minimum 25 mm cut length)
- Thin smoked sausages in protein or collagen casing
- Breakfast sausages in hog natural casing
For larger casing diameters (Φ33–Φ50 mm) or twisted-link separation: See the Drum-Type Sausage Cutting Machine, which uses a rotary drum mechanism suited to wider casings and twist-linked products.
Safety and Mobility
The machine is mounted on castors for convenient repositioning on the production floor without lifting or disassembly. Comprehensive safety protection includes safety guards at all moving parts, emergency stop, and interlocks that prevent the cutting mechanism from operating with guards removed. The compact 1140 × 830 mm footprint fits standard production line layouts alongside filling and hanging equipment without special floor modification.
نبذة عن الشركة المصنعة
تأسست شركة شيجياتشوانغ صن شاين للآلات المحدودة عام ١٩٩٩، وهي متخصصة في معدات معالجة اللحوم التجارية. يضم مصنعنا في شيجياتشوانغ مراكز تصنيع CNC لرؤوس القطع، وحوامل الشفرات، ومكونات القيادة. تشمل المكونات الرئيسية أنظمة سيرفو من سيمنز، ومحامل SKF (السويد)، ومفاتيح إيتون (الولايات المتحدة الأمريكية). نخدم مرافق المعالجة في جميع أنحاء أمريكا الجنوبية، وجنوب شرق آسيا، وشرق أوروبا، والشرق الأوسط. أما كياننا المعتمد، شركة برازيل براين إنجكتور ماشين المحدودة، فيعمل من ليميرا، ساو باولو، البرازيل.
قبل التعبئة، يتم تشغيل كل آلة بكامل طاقتها المقدرة لمدة ثماني ساعات متواصلة. يتحقق اختبار التحميل المصنعي هذا من آلية القطع ونظام القيادة وأجهزة التحكم في ظل ظروف التشغيل الفعلية. تتوفر سجلات الاختبار عند الطلب.
تتمتع جميع الآلات التي يتم شحنها من منشأتنا بضمان شامل لمدة عام واحد يبدأ من تاريخ وصولها. ويشمل الضمان شفرات القطع، وأنظمة القيادة، وأجهزة التحكم الإلكترونية، وجميع المكونات الهيكلية. كما يتم تزويد كل شحنة بمجموعة قطع غيار سريعة التلف دون أي تكلفة إضافية.
الأسئلة الشائعة
What is the difference between this machine and the GQC-3000 Drum-Type Cutter?
The GJ-1000 is a linear high-speed cutter for casings in the Φ14–Φ33 mm flat diameter range, operating at up to 1,600 cuts per minute using a blade that makes a straight cut through the casing. The GQC-3000 is a drum-type separator for Φ10–Φ50 mm casings designed specifically for separating twist-linked products by applying rotational force at the casing constriction point between links. Choose the GJ-1000 for straight-cut portioning of clipped or string-tied products; choose the GQC-3000 for separating twisted-link sausages.
Does the machine require compressed air?
No. The GJ-1000 is fully electrically driven by the dual-axis servo system. No compressed air supply is required at the cutting station. The only utility connection required is 380V / 50Hz / 3-phase electrical supply.
Can cut length be adjusted during production without stopping the machine?
Yes. Cut length and cutting speed parameters can be adjusted through the touchscreen interface without stopping the machine. Changes take effect from the next cutting cycle. For significant length changes, a brief natural production pause is recommended to avoid out-of-spec portions during the parameter transition.
What casing types are compatible?
Natural casings in hog and sheep calibres within the Φ14–Φ33 mm flat diameter range, collagen casings, and protein casings are all compatible. The machine is not designed for fibrous casings or products with casing diameters above Φ33 mm flat.
How is the machine cleaned between product changeovers?
SUS304 stainless steel construction and smooth surface design support high-pressure washdown cleaning. The cutting mechanism is accessible for blade cleaning and inspection. The full cleaning and changeover procedure is included in the English-language operation manual supplied with every machine.
الطلبات والخدمات اللوجستية
هل أنت مستعد للطلب؟
مدة التسليم القياسية من 30 إلى 45 يوم عمل من تاريخ تأكيد الطلب، وتشمل اختبار ما قبل الشحن لمدة 8 ساعات والتعبئة في صناديق التصدير. التسليم الافتراضي: تسليم على ظهر السفينة (FOB) في تيانجين. يتوفر التسليم مع التأمين والشحن (CIF) والتسليم من المصنع (EXW). الدفع: إيداع 30% عن طريق التحويل المصرفي، و70% قبل الشحن.
الحد الأدنى للطلب: يتم تسعير المعدات الكاملة على أساس المشروع، دون حد أدنى ثابت للطلب. يمكن للعملاء الجدد طلب عينات من 1 إلى 5 وحدات بسعر العينة. نرحب بطلبات النماذج المختلطة التي تجمع بين أنواع متعددة من الآلات.
اطلب عرض سعر
يقوم فريقنا بالرد خلال يوم عمل واحد. يرجى ذكر معدل الإنتاج المستهدف، ونوع المنتج، وحالة المواد الخام، وميناء الوجهة.
Why Servo Drive Matters for Portion Consistency
In a high-volume sausage production shift producing, say, 50,000 portions, even a 0.5% drift in cut position means 250 out-of-spec portions — products that are too long or too short for retail weight compliance. In markets where retail pack weight regulations carry legal consequences, portion consistency is not an aesthetic quality concern but a compliance requirement. The GJ-1000’s dual-axis servo system actively compensates for the micro-timing variations that accumulate across a shift, maintaining cut position accuracy that mechanical systems cannot match over extended production runs.
The machine’s automatic fixed-length cutting function manages this precision at the control level: the set portion length is maintained in the PLC, and any deviation detected in the servo feedback loop is corrected within the next cutting cycle. This closed-loop control approach means that blade wear, product temperature variation, and casing tension variation during the shift do not translate to proportional variation in portion length the way they would in an open-loop mechanical cutter.
How to Specify and Order
When enquiring about the GJ-1000, please include: your target casing type and flat diameter; required portion length range; target cuts per minute; whether this machine will be integrated inline with an existing filling and tying line; and your destination port and power supply specification. Email تواصل مع فريق المبيعات لدينا أو قم بزيارة إرسال استفسار. We respond within 1 business day.
