Description
| Spécifications techniques | |
|---|---|
| Model | QCT-01 |
| Taper | Pneumatic meat block filling machine |
| Fill Capacity | 0.5–5 kg per fill |
| Compatible Casing Diameter | 130–230 mm |
| Air Pressure Required | 0.2–0.6 MPa |
| Dimensions de la machine (L×l×H) | 1860 × 315 × 255 mm |
| Type de lecteur | Pneumatic (compressed air, no electric motor at fill head) |
| Construction | acier inoxydable SUS304 |
| Opération | Manual casing placement, pneumatic fill stroke |
| Compatible Downstream | Pneumatic stretching single clipping machine |
| Certification | Conforme aux normes CE |
Pneumatic Meat Filling Machine — QCT-01
The QCT-01 Pneumatic Meat Filling Machine is an air-powered filling unit designed for large meat block filling applications where portability, ease of cleaning, and safe, hygienic pneumatic operation take priority over high continuous throughput. The machine is specifically suited for filling larger-diameter casings in the 130 to 230 mm range with meat blocks, pork rolls, ham loaves, and formed meat products that cannot be processed through standard vane-cell or piston filling machines.
Compared with similar domestic-market equipment, the QCT-01 offers measurably higher processing efficiency, simpler maintenance procedures, and cleaner pneumatic operation. All product-contact surfaces are SUS304 stainless steel, meeting food-grade hygiene requirements for commercial meat processing environments.
Pneumatic Drive — No Electric Motor at the Fill Head
The fill stroke is entirely compressed-air driven. There is no electric motor at the filling head, making the machine suitable for use inside cold rooms, blast-chilling areas, and wet-area zones where electrical equipment installation is restricted or where trailing power cables create a hazard in a wet environment. The air supply connection is the only utility requirement at the filling station itself.
The pneumatic drive also enables the machine to be used in combination with our pneumatic stretching single clipping machine, forming a paired filling-and-clipping system for large-format products. This combination is commonly used for ham loaves, large cooked pork rolls, formed meat logs, and large-diameter smoked sausage products in fibrous casings.
Advantages Over Comparable Equipment
- High processing efficiency: Air-driven fill stroke delivers consistent force regardless of product density variation within the target block size range.
- Easy maintenance: Pneumatic components have fewer wear points than electric motor drives; standard air-line fittings are field-replaceable without specialist tools.
- Convenient cleaning: No electric motor housing at the fill head eliminates hard-to-clean cavities; all surfaces are open-face stainless.
- Safe, hygienic operation: No electric components in the food zone; suitable for high-pressure washdown environments.
- Versatility: Designed for large meat pieces, it handles products that would jam or damage smaller-diameter filling machines.
- Downstream compatibility: Designed to be paired with the pneumatic stretching clipper for a complete fill-and-clip workflow.
Applications
The QCT-01 is suited for the following products and production contexts:
- Large cooked ham in fibrous or collagen large-diameter casing (130–230 mm)
- Pork rolls and formed meat logs for slicing
- Shaped beef and pork products for retail portion-pack
- Large-format smoked sausage and salami in fibrous casing
- Blood pudding and offal-based products in large natural or artificial casing
- Formed poultry products in heat-shrink or fibrous casing
- Any whole-muscle or reformed meat product requiring block-filling rather than emulsion filling
Not suitable for: Emulsified or paste-texture products. For continuous-flow emulsion filling, see the Remplisseuse à saucisses sous vide ZKG-6500.
À propos du fabricant
Founded in 1999, Shijiazhuang Sunshine Machinery operates a dedicated factory equipped with CNC machining centres producing pump housings, impeller blades, and mechanical assemblies to tight tolerances. Every machine undergoes an 8-hour full-load test before shipment. With over two decades of production experience and exports to 30+ countries, we supply directly to processing plants with no intermediary. Our South American entity in Limeira, São Paulo handles regional enquiries and after-sales support.
Our mandatory pre-shipment protocol requires every unit to operate at 100% rated capacity for eight uninterrupted hours. This burn-in test eliminates infant-failure risk and confirms all systems meet specification before crating. Test logs are available.
Our standard warranty is one year from arrival, covering the full machine assembly: motor, control system, mechanical drive, and all food-contact components. A pre-packed set of quick-wear replacement parts ships with every order to support first-year maintenance without waiting on parts.
Foire aux questions
What air pressure and flow rate does this machine require?
Required working pressure is 0.2–0.6 MPa at the machine inlet. Air consumption per fill stroke is moderate — a standard workshop compressor is sufficient for continuous operation. Confirm your existing air supply specifications when enquiring.
Can this machine be used inside a cold room?
Yes. The pneumatic drive has no electrical components at the working head that require cold-room protection. The compressed air line runs from outside the cold room. Confirm your cold room operating temperature with us when enquiring for material specification confirmation.
What casing sizes are supported?
The QCT-01 is designed for casing diameters from 130 to 230 mm. Outside this range, filling pressure and stroke length may not be optimised. Contact us if your target casing falls outside this range.
Can this machine be used with a clipping machine?
Yes. The QCT-01 is specifically designed to be used in combination with our pneumatic stretching single clipping machine, forming a complete fill-and-clip workflow for large-format products. Specify this combination when requesting a quotation.
How does the fill capacity of 0.5–5 kg per fill work in practice?
Each fill stroke deposits between 0.5 and 5 kg of product into the casing, depending on the casing diameter and the product’s packing density. Fill weight per stroke is controlled by the operator via the stroke length adjustment. For precise portion control, pair with a weighing system downstream.
Commandes et logistique
Prêt à commander ?
Production and testing typically requires 30 to 45 working days from order confirmation. Machines ship FOB Tianjin as default; CIF and EXW are offered on request. T/T 30% deposit, balance before shipment.
MOQ : MOQ for complete equipment is assessed by configuration and total order value, not quantity. One to five sample units are available for new clients at sample pricing for quality verification prior to volume orders. Contact us to confirm specific MOQ terms.
Demander un devis
Notre équipe vous répondra sous 24 heures ouvrables. Veuillez indiquer le volume de production souhaité, le type de boîtier, le port de destination et toute exigence particulière.
Large-Diameter Filling: The Production Challenge This Machine Solves
Standard vacuum filling machines — including the ZKG-6500 — are optimised for continuous emulsion and minced meat filling at calibres appropriate for frankfurters, standard fresh sausages, and small-to-medium cooked products. Their pump and nozzle systems are not designed for the high fill pressure and large bore required to pack dense meat blocks into 130–230 mm casings without damage or void formation.
The QCT-01 addresses this directly. Its pneumatic fill stroke generates the controlled, high-force compression needed to pack large meat blocks into fibrous or collagen large-diameter casings without the air inclusions, product damage, or casing bursting that occur when operators attempt to force large-format products through equipment not designed for them. The 600 mm material length allows full-length product segments to be loaded and filled in a single stroke.
Paired Operation with Pneumatic Stretching Single Clipper
The QCT-01 is designed as part of a two-machine system with our pneumatic stretching single clipping machine. After the fill stroke deposits the meat block into the casing, the stretching clipper applies a single aluminium clip to close the open end under casing tension. This combination is the standard workflow for ham loaves, large cooked pork rolls, and large-diameter smoked sausage products in fibrous casings.
When enquiring about the QCT-01, buyers frequently also enquire about the pneumatic stretching clipper as a paired unit. We can quote both together as a system with a single lead time and combined shipping.
Cold Room and Wet Area Operation
Cold storage regulations in many markets require meat filling operations to be conducted at temperatures of 4°C or below. Most electric filling machines require special cold-room-rated electrical components that increase their cost and reduce their maintenance simplicity in low-temperature environments.
The QCT-01’s pneumatic drive has no electric motor at the working head. The compressed air supply line can run from an external compressor into the cold room, with no electrical installation required inside the chilled area. This makes the QCT-01 genuinely practical for cold-room operation without electrical adaptation costs.
Ordering and Specification
When requesting a quotation for the QCT-01, please include: your target casing diameter and casing type; product type (ham, pork roll, large sausage, etc.); target fill weight per stroke; whether you need the pneumatic clipper paired unit; your facility’s existing compressed air supply pressure; and your destination port. Contact us at Contactez notre équipe commerciale or visit Submit an Enquiry.
