توضیحات
| مشخصات فنی | |
|---|---|
| مدل | ZKG-6500 |
| Constant Flow Rate | ۳۵۰۰ کیلوگرم در ساعت |
| Portioning Speed | 0–600 portions/min (adjustable) |
| Dosage Range | 5–9,999 g |
| Portioning Accuracy (pasty) | ±2 g (400 g reference) |
| Portioning Accuracy (chunky) | ±5 g (400 g reference) |
| قدرت کل | 7 kW |
| Main Motor | 3 kW |
| منبع تغذیه | ۳۸۰ ولت / ۵۰ هرتز / ۳ فاز |
| Hopper Capacity | 200 L |
| Number of Vane Blades | 12 |
| Max RPM | 70 rpm |
| ابعاد دستگاه (طول×عرض×ارتفاع) | 2200 × 1200 × 1772 mm |
| وزن دستگاه | 750 kg |
| پمپ آب نمک | German Busch vacuum pump |
| سیستم کنترل | Siemens PLC + Siemens touchscreen HMI |
| سیستم سروو | German Siemens |
| بلبرینگ | SKF (Sweden) |
| سوئیچ دستی | Eaton (USA) |
| Reducer | Jie — hardened, high precision |
| ساخت و ساز | فولاد ضد زنگ SUS304 در سراسر |
| قاب‌های سازگار | Natural, collagen, protein, fibrous |
| Downstream Connection | Double-clipping machine, twisting unit |
| صدور گواهینامه | مطابق با استاندارد CE |
دستگاه پرکن سوسیس وکیوم ZKG-6500 پره ای
The ZKG-6500 is an industrial continuous-flow vacuum sausage filling machine using a 12-blade vane-cell pump rated at 3,500 kg/h constant throughput. The entire filling and portioning cycle runs under maintained vacuum, preventing fat oxidation, protein hydrolysis, and bacterial proliferation during processing — preserving product colour, moisture retention, and shelf life across fresh, cooked, smoked, and emulsified sausage products.
With a portioning speed range of 0 to 600 portions per minute and a dosage range from 5 g to 9,999 g, the ZKG-6500 handles the full spectrum of commercial sausage product dimensions, from cocktail-size links to large-diameter fibrous-cased products. The Siemens PLC touchscreen control stores recipes for fast changeover between product types without re-calibration.
Vane-Cell Pump Technology and Vacuum Filling
The 12-blade vane-cell pump is the defining mechanical feature of the ZKG-6500. Unlike piston systems that impose shear force on product structure, the vane pump advances meat paste through the pump housing with a gentle, continuous action that preserves fat particle distribution and visible texture in chunky products — critical for fresh pork sausages, Frankfurt-type products, and coarser emulsified products where particle integrity determines the finished product appeal.
The pump body, impeller blades, and housing are CNC-machined from the same material grade as international benchmark units, and heat-treated to maintain surface tolerance under extended operation. This machining precision is what delivers the ±2 g portioning accuracy at 400 g reference weight — a figure consistent with significantly more expensive European equipment.
Filling under vacuum eliminates the air pockets that cause greyish discolouration in raw pork, density variation in emulsified products, and premature spoilage at retail. The vacuum pump maintains consistent negative pressure throughout the filling stroke regardless of product viscosity variation between batches.
اجزای کلیدی
Every critical sub-assembly uses branded international components sourced and verified by our engineering team:
- Vacuum pump: German Busch — long working life, low failure rate in continuous food-processing environments.
- Servo system: German Siemens — precise, fast-response control of portioning speed and filling stroke.
- HMI / touchscreen: Siemens — sensitive reaction, long working life, recipe storage and recall.
- Manual switch: Eaton (USA) — rated for industrial food-processing duty cycles.
- بلبرینگ‌ها: SKF (Sweden) — low failure rate, validated for food machinery load conditions.
- Reducer: Jie — hardened steel, high precision, long service life.
- ساخت و ساز: SUS304 food-grade stainless steel on all wetted surfaces, hopper, machine frame, and needle manifold.
Production Line Integration
The ZKG-6500 occupies the filling station between upstream mixing or emulsifying and downstream clipping or twisting in any standard cooked or fresh sausage line:
Upstream: Bowl cutter → Vacuum mixer → ZKG-6500 hopper feed (200 L hopper accepts direct transfer from a standard material trolley)
پایین‌دست: Double-clipping machine → Hanging line → Smoke house → Chilling
The PLC synchronises filling and clipping cycles for continuous automated operation. The 200 L conical hopper is designed for complete material discharge without pocket accumulation, eliminating batch residue losses. The machine connects directly to our CSK double-clipping machines or compatible third-party twisting and clipping units via a standard downstream interface.
Compatible products: Fresh pork links, Frankfurt and Vienna-type sausages, smoked sausages, bologna and mortadella, salami emulsion, blood sausage, liver paste, cooked ham in fibrous casing, and all standard natural, collagen, protein, and fibrous casing types.
درباره سازنده
Shijiazhuang Sunshine Machinery Co., Ltd. was founded in 1999 and specialises in the design, manufacture, and export of commercial meat processing equipment. Our production facility in Shijiazhuang, Hebei Province operates CNC machining centres and dedicated quality-control processes. Key components are sourced from internationally recognised suppliers including German Busch vacuum pumps, Siemens servo systems and PLC, SKF bearings (Sweden), and Eaton switches (USA). We serve meat processing facilities across South America, Southeast Asia, Eastern Europe, and the Middle East. Our authorised marketing entity — Brazil Brine Injector Machine Co., Ltd — operates from Limeira, São Paulo, Brasil.
Before crating, every unit runs at full rated capacity for eight continuous hours. This factory load test verifies the drive, filling mechanism, electronic controls, and all moving parts under actual operating conditions. Test records and video documentation are available on request.
Every machine dispatched from our factory carries a one-year whole-machine warranty from the date of arrival at your facility. Drive systems, electronic controls, filling mechanisms, and all structural components are covered. A quick-wear spare parts kit — seals, filter elements, and wear-specific items for this model — is packed with every shipment at no charge.
سوالات متداول
Can the ZKG-6500 handle chunky products with visible fat or meat pieces?
Yes. The 12-blade vane pump is designed for gentle handling of both fine emulsions and coarse products with chunks up to approximately 10–12 mm. For larger inclusions, specify at the time of quotation for blade configuration advice.
What casings are compatible?
Natural (hog, sheep, beef), collagen, protein, fibrous, and smoke-permeable casings are all supported. Nozzle diameter is selectable to match the casing calibre. Please specify your target casing type and sausage diameter when enquiring.
Can the machine connect directly to a clipping machine?
Yes. The machine includes a standard downstream interface for connection to our CSK-15/18 double-clipping machine and compatible third-party clipping and twisting units. The PLC synchronises the filling and clipping cycles for continuous automated operation.
What portioning accuracy can I expect at high speed?
At the rated 600 portions per minute maximum speed with standard pasty products, portioning accuracy is ±2 g against a 400 g reference weight. At lower speeds or with more viscous products, accuracy typically improves further.
Is the machine available in voltages other than 380V / 50Hz?
The standard configuration is 380V / 50Hz / 3-phase. Alternative voltage specifications for North American and other markets can be arranged at the time of order. Please include your local supply voltage in your enquiry.
سفارش و لجستیک
آماده سفارش هستید؟
Standard lead time from order confirmation is 30–45 working days, including the 8-hour pre-shipment test and export crating. Default trade term is FOB Tianjin. CIF to major destination ports and EXW ex-factory are both available. Payment: T/T 30% deposit, 70% before shipment.
کشورهاي: Complete equipment is quoted on a project basis — no fixed piece-count MOQ. New customers may request 1–5 unit samples at sample price for evaluation before a full order. Mixed-model orders combining multiple machine types are welcomed to meet minimum order value thresholds.
درخواست قیمت
تیم ما ظرف ۱ روز کاری پاسخ می‌دهد. لطفاً حجم خروجی مورد نظر، نوع پوشش، بندر مقصد و هرگونه الزامات سفارشی خود را ذکر کنید.
Why Choose the ZKG-6500 Over Comparable Equipment
The commercial argument for investing in a vane-cell vacuum filler over a simpler piston or gravity-fill machine comes down to three measurable outcomes: portioning accuracy, product quality consistency, and production throughput per shift. The ZKG-6500’s ±2 g portioning accuracy at 400 g reference weight means that the weight variation across a shift’s output is tightly controlled — an important factor for operations that sell product by weight and are subject to legal minimum weight regulations in their market.
Vacuum filling directly reduces the microbial load introduced during the filling stage by operating under negative pressure throughout the cycle. For fresh sausage products sold with a refrigerated shelf life, this translates to measurable additional days of retail display life without additional preservative use — a factor that matters considerably to retail customers and export market importers who need longer transit and display windows.
At 3,500 kg/h constant flow rate, the ZKG-6500 delivers throughput that justifies continuous line operation. When paired with a downstream double-clipping machine and an automated hanging line, a two-person team can operate a continuous fresh or cooked sausage production line producing several tonnes per shift at consistent portioning accuracy — a production output that would require significantly more labour on piston-based or manual filling systems.
Comparison with Piston-Type and Gravity Filling Systems
Piston-type fillers are a lower-cost entry point but impose mechanical shear on coarse products, breaking fat particles and degrading the texture of chunky sausages during the fill stroke. Gravity fillers lack portion control and are limited to very low-viscosity products. The ZKG-6500’s vane-cell mechanism avoids both limitations: the pump’s rotational action is inherently gentler than reciprocating pistons, and the servo-controlled portioning system provides the dosing accuracy that gravity systems cannot offer.
Cleaning and Maintenance
The ZKG-6500 is designed for daily strip-down cleaning consistent with HACCP-standard food processing environments. The hopper lifts clear for access to the pump inlet; the filling nozzle assembly releases without tools; and the brine and product circuits are flushed using standard clean-in-place procedures. All wetted surfaces are SUS304 stainless, smooth-finished to minimise bacterial adhesion and simplify manual wiping between product changeovers.
Maintenance intervals: pump blade inspection every 90 operating days; filter element replacement every 60–90 operating days; vacuum pump service per the Busch maintenance schedule; Siemens PLC and servo units per their respective service intervals. Full maintenance schedule included in the English-language operation manual supplied with every machine.
محصولات و صفحات مرتبط
