توضیحات
| Technical Specifications — YS-231 | |
|---|---|
| مدل | YS-231 |
| تعداد سوزن‌ها | 231 |
| قدرت موتور | 13.5 kW |
| منبع تغذیه | ۳۸۰ ولت / ۵۰ هرتز / ۳ فاز |
| فشار تزریق | ۱.۰ بار |
| سرعت تزریق | ۱۵–۵۰ سیکل در دقیقه (قابل تنظیم) |
| قطر سوزن | استاندارد Φ3 میلی‌متر؛ Φ2 / Φ4 میلی‌متر بنا به درخواست |
| ابعاد دستگاه (طول×عرض×ارتفاع) | 1900 × 1015 × 1800 mm |
| وزن دستگاه | ۷۰۰ کیلوگرم |
| پمپ آب نمک | پمپ گریز از مرکز ویلو آلمان |
| سیستم کنترل | PLC زیمنس + HMI لمسی |
| میله‌های راهنما | فولاد سخت شده با روکش کروم + غلاف‌های igus (آلمان) |
| ساخت و ساز | فولاد ضد زنگ SUS304 در سراسر |
| سیستم تغذیه | تغذیه پله‌ای از نوع دندانه‌ای |
| کنترل سوزن | فنر پنوماتیک، بالابر خودکار استخوان |
| فیلتراسیون | دو مرحله‌ای (مکش + برگشت) + تخلیه سوزن هوا |
| صدور گواهینامه | مطابق با استاندارد CE |
| مقیاس تولید | High-output |
Overview: YS-231 High-Output Brine Injection Platform
The YS-231 High-Capacity Brine Injection Machine is engineered for the throughput and injection density that large-scale continuous meat processing operations require. With 231 stainless steel needles spanning a wider conveyor at 1.0 bar injection pressure driven by a 13.5 kW German Wilo pump, the YS-231 eliminates the limitation that lower needle-count machines face when handling wide-format products: the need for multiple passes to achieve adequate brine distribution across the full product cross-section.
This model is the right choice when your line processes whole pork legs, full beef topside slabs, large-format turkey or whole chickens in volume — products where the spatial relationship between needle pitch and product width determines injection uniformity. The YS-231’s extended conveyor width and 231-needle array match the dimensions of these large cuts, delivering consistent brine coverage from edge to edge in a single pass and at production rates that justify the machine’s higher power specification.
High-Capacity Injection Engineering
The YS-231 operates at 13.5 kW, the highest power specification in the YS range, driving the German Wilo pump to sustain 1.0 bar injection pressure continuously across all 231 needles simultaneously. Unlike systems that modulate pressure across needle banks to manage pump load, the YS-231 delivers consistent pressure at every needle throughout the injection stroke, ensuring that the product receives uniform brine concentration whether it is processed near the centre of the conveyor or at the edges.
With 231 individual needle positions across an extended 1900 mm machine width, the needle pitch spacing is calculated to match the surface area of large whole-muscle products. The tooth-type stepping feed drive advances the product at increments aligned with needle pitch spacing, so every square centimetre of the product surface receives a direct needle pass. This eliminates the injection shadowing effect that occurs when products wider than the needle array overhang the treatment zone.
At high throughput volumes, brine circuit integrity is critical. The YS-231 uses a high-flow Wilo pump specification matched to the 231-needle manifold volume requirement, with the same two-stage filtration circuit — suction filter and return filter — as the rest of the YS range. The Siemens PLC manages injection cycle timing, pump speed, conveyor step interval, and the between-batch air-purge sequence. All parameters are recipe-storable for fast product changeover.
Engineering Components
Component sourcing is non-negotiable on quality. The brine pump is German Wilo; the control system is Siemens; the bearings are SKF Sweden; the guide rod sleeves are igus Germany; and the manual electrical switches are Eaton USA. These choices are maintained across all production runs.
- پمپ آب نمک: German Wilo centrifugal pump — up to 6 bar working pressure, long service life in continuous-run food environments.
- سیستم کنترل: PLC زیمنس با صفحه لمسی رنگی HMI. ذخیره سازی دستور پخت، مدیریت چرخه تزریق و ثبت هشدارها.
- میله‌های راهنما: میله‌های راهنمای فولادی سخت‌کاری شده با روکش کروم به همراه غلاف‌های پلیمری خود روان‌کننده igus (آلمان). بدون گریس در ناحیه مواد غذایی؛ عمر مفید طولانی.
- بلبرینگ‌ها: عناصر تحمل بار SKF (سوئد) در سراسر سر سوزن و مجموعه محرک نوار نقاله.
- ساخت و ساز: فولاد ضد زنگ مواد غذایی SUS304 برای تمام سطوح مرطوب، قاب دستگاه، نوار نقاله، مخزن آب نمک و منیفولد سوزن.
- کلیدهای برق: کلیدهای دستی Eaton (ایالات متحده آمریکا) برای کنترل الکتریکی اولیه. مناسب برای محیط‌های فرآوری مواد غذایی صنعتی.
تست کیفیت قبل از حمل و نقل
Our pre-shipment protocol requires every unit to run at 100% rated capacity for eight uninterrupted hours. This factory burn-in catches any component variance before the machine leaves our facility. Test logs are available for your records.
پوشش گارانتی
Each unit carries a one-year factory warranty from arrival date. Coverage includes the full mechanical assembly — pump, guide rods, stepping feed drive, and PLC — with a spare parts kit enclosed for immediate maintenance needs.
Applications: Large-Format and High-Volume Processing
Production lines using the YS series typically position the injector after cutting and thawing and before tumbling or mixing. The machine handles the full range of bone-in and boneless red and white meat, including whole ham legs, pork shoulders, beef brisket, whole chickens, and large fish fillets with appropriate needle selection.
- Whole pork leg and shoulder at full-width dimensions
- Large beef topside and brisket slabs processed edge-to-edge
- Whole turkey and large poultry in continuous-line configuration
- Full-slab lamb forequarter and hindquarter cuts
- Industrial-scale deli and cooked-ham production
- High-volume export processing lines requiring maximum throughput
موقعیت خط: The YS-231 is installed after raw material thawing, trimming, and cutting (and after brine preparation), and before vacuum tumbling or mixing.
پایین‌دست: Tumbling & Mixing Equipment برای توزیع ماریناد، سپس پر کردن، برش دادن و دودی کردن.
Procurement and Logistics
سفارش و لجستیک
Ready to Order the YS-231?
From order confirmation to FOB ready: 30–45 working days. This window covers fabrication, assembly, quality inspection, and the mandatory 8-hour load test. Supported Incoterms: FOB Tianjin (default), CIF, EXW, DAP on request. Payment terms: 30% deposit, balance before shipment by T/T.
کشورهاي: MOQ for the YS series is assessed by configuration and total order value, not a fixed piece count. One to five sample units are available for new clients at sample pricing for quality evaluation prior to a full production order. Contact us to confirm specific MOQ terms for your requirements.
The YS-231 ships FOB Tianjin in heavy-duty wooden export crating rated for the 700 kg machine weight. Included documentation: CE certificate, packing list, commercial invoice, bill of lading support, and full English-language operation and maintenance manual. Contact our team at تماس با تیم فروش ما or submit an enquiry at ارسال درخواست to receive a factory-direct quotation.
شرایط تجاری پشتیبانی شده
| اینکوترمز | توضیحات | یادداشت‌ها |
|---|---|---|
| فوب | رایگان در هواپیما - تیانجین | پیش‌فرض / توصیه‌شده |
| سی آی اف | هزینه، بیمه و حمل و نقل | بنادر مقصد اصلی |
| تحویل در محل (EXW) | Ex Works - Shijiazhuang | خریدار حمل و نقل را ترتیب می‌دهد |
| دی ای پی | تحویل در محل | بنا به درخواست، بر اساس پروژه |
| سی اف آر | هزینه و حمل و نقل | بنا به درخواست |
شرایط پرداخت: واریز T/T 30% برای تایید سفارش، مانده 70% قبل از ارسال. اعتبار اسنادی (L/C) برای سفارش‌های بزرگ موجود است - برای شرایط استعلام کنید.
بسته بندی: جعبه‌های چوبی صادراتی. گواهی CE، لیست بسته‌بندی، فاکتور تجاری و دفترچه راهنمای انگلیسی به همراه هر محموله ارائه می‌شود.
Request a Quote for the YS-231
تیم ما ظرف ۱ روز کاری پاسخ می‌دهد. قیمت‌گذاری FOB تیانجین بنا به درخواست موجود است. لطفاً پیکربندی مورد نیاز، حجم خروجی مورد نظر و بندر مقصد را مشخص کنید.
Engineering for Scale: What the YS-231 Delivers That Smaller Models Cannot
The YS-231 addresses a specific problem that high-volume processors encounter when attempting to scale output using multiple smaller-needle-count machines: as product dimensions increase and throughput requirements grow, the relationship between needle array width, needle pitch spacing, and conveyor step advance determines whether a single pass achieves adequate injection coverage or whether multiple passes — and the doubled line time they represent — become necessary.
The YS-231’s extended conveyor width and 231-needle array are dimensioned to match the cross-sectional area of large whole-muscle products. A 900 mm whole pork leg, a full beef topside slab, or a large-format turkey processed on the YS-231 receives complete edge-to-edge needle coverage in a single pass. The same product on a 140-needle machine at standard needle pitch spacing may require two passes at reduced throughput to achieve equivalent coverage — effectively halving the usable machine capacity for those product types.
High-Volume Production Reliability
At 13.5 kW and 231 needle positions, the YS-231 operates under higher sustained mechanical loads than the rest of the YS range. The machine’s engineering reflects this: chrome-plated guide rods of greater diameter than the YS-84 and YS-140 equivalents, igus sleeves rated for the higher cycle loads of a 231-needle head, and a Wilo pump selected specifically for the higher manifold volume requirement of the full needle count.
The Siemens PLC on the YS-231 manages the same parameter set as the smaller models — injection speed, brine pressure, conveyor step interval, air-purge timing — but with production-scale recipe management that allows your quality team to store and recall parameters for each product type, maintaining injection consistency across operators and across shifts.
سوالات متداول
What is the realistic throughput of the YS-231 in continuous production?
Throughput depends on product type, target injection rate, and conveyor step settings. For standard whole pork leg in a single-pass configuration, typical throughput ranges from 1,500 to over 2,500 kg per hour depending on product size and the injection rate specified. Our engineering team can model expected throughput for your specific product dimensions and injection requirements.
How does the YS-231 handle products narrower than the full conveyor width?
Narrower products are centred on the conveyor. Needles positioned outside the product boundary contact the conveyor surface and the pneumatic spring system absorbs this contact without damage. The brine circuit continues to operate normally; brine expelled through needles not in contact with product is returned to the tank via the recirculation system.
What power supply infrastructure is required for the YS-231?
The YS-231 requires a 380V / 50Hz / 3-phase supply capable of supporting a 13.5 kW sustained load. Ensure your facility’s electrical supply is rated for this demand before ordering. We recommend consulting your electrical contractor to confirm circuit capacity. Alternative voltage configurations are available on request.
Can the YS-231 be customised for specific needle configurations?
Custom needle pitch spacing and needle diameter specifications are available for volume orders. Adjustments to the needle array layout for specific product dimensions, unusual casing profiles, or high-viscosity brine formulations can be discussed during the quotation process. Contact our technical sales team with your product specifications.
What is the minimum order for the YS-231?
The YS-231 is project-quoted as complete industrial equipment. There is no fixed piece-count minimum. Single-unit orders are accepted and evaluated on the basis of configuration and total order value. Contact us to begin the quotation process.
