विवरण
| तकनीकी निर्देश | |
|---|---|
| Type | Electric sausage filling machine with integrated aluminum wire clipper |
| Filling Speed | 70 beats/min |
| कुल शक्ति | 5.5 किलोवाट |
| मशीन के आयाम (लंबाई × चौड़ाई × ऊंचाई) | 1100 × 1200 × 1772 mm |
| Drive Type | Electric motor with imported servo control |
| Clipper Type | Integrated electric aluminum wire double-clipping |
| संगत आवरण | Natural, collagen, protein |
| नियंत्रण प्रणाली | PLC touchscreen (imported servo control) |
| निर्माण | SUS304 stainless steel |
| Operation | Integrated filling + clipping production line |
| प्रमाणन | CE अनुरूप |
Electric Sausage Filling Machine with Integrated Aluminum Wire Clipper
The Electric Sausage Filling Machine with Integrated Aluminum Wire Clipper combines electric-motor-driven filling with an automatic wire-tying mechanism in a single footprint. This integrated design eliminates the need for a second operator or a separate clipping station: one machine fills, portions, and wire-ties each sausage link in a continuous cycle, significantly reducing labour cost per kilogram of finished product.
Powered by an imported servo control system at 70 beats per minute, the machine delivers fast-response, stable, and repeatable filling with low failure rates. The servo drive system maintains consistent filling torque across the full speed range, regardless of variation in product viscosity between batches of different meat formulations.
Integrated Production Line Capability
The primary engineering advantage of this machine is its direct compatibility with our double-clipping machines for fully integrated filling and clipping line operation. When used as part of an automated production line, the machine communicates filling-completion signals to the downstream clipper, eliminating the buffer accumulation and timing gaps that occur when standalone filling and clipping machines are used independently.
For processors running mid-scale production — typically 200 to 800 kg per shift — with two or more product types per shift, this machine offers the production automation level of a vacuum filling line without the floor space, capital cost, or cleaning time demands of larger continuous-flow systems.
Electric Drive and Servo Control
Unlike pneumatic filling machines that depend on shop floor air supply pressure and quality, the electric drive is self-contained. Motor torque is consistent regardless of air line pressure fluctuations, making filling speed and portion consistency independent of the facility’s compressed air infrastructure. This is a meaningful advantage in facilities that run multiple air-powered machines simultaneously.
Servo control system (imported): Fast response, stable performance, reduced failure rates compared with standard motor drives.
Wide material compatibility: Suitable for filling meat pieces and minced meat in various states, meeting diverse production requirements.
Applications and Suitable Products
- Fresh pork link sausages in natural casing
- Cooked sausages and frankfurters in collagen casing
- Smoked sausage products in protein and natural casing
- Cocktail sausages and chipolatas
- Beef sausages in natural casing
- Deli meat pre-stuffing operations for sliced and portion-pack products
- Liver sausage and blood pudding in natural large casing
निर्माता के बारे में
Established in 1999, we are a factory-direct manufacturer of industrial meat processing machinery based in Shijiazhuang, Hebei Province, China. Our product range covers the complete sausage production chain: vacuum filling, brine injection, clipping and sealing, bowl cutting, smoking, and auxiliary equipment. All machines are built to SUS304 food-grade stainless standards with CE compliance. Our overseas entity in Brasil supports South American distribution. No trading-company margin is added — every order is fulfilled directly from our factory.
Each machine completes an eight-hour full-load pre-shipment test at rated speed and pressure before leaving the factory. The test confirms mechanical stability, electrical performance, and output consistency. Documentation is provided to customers on request.
A 12-month factory warranty covers the complete machine from arrival date, including the drive motor, PLC electronics, filling mechanism, and all load-bearing components. Quick-wear consumables are bundled as standard so your production line stays running from the first day.
अक्सर पूछे जाने वाले प्रश्नों
Does this machine require a compressed air supply?
No. The filling drive is fully electric. The wire clipper mechanism is mechanically driven from the same electric motor. No compressed air connection is required, making it suitable for facilities without an air line at the filling station.
Can the clipper function be disengaged to use the machine as a standalone filler?
Yes. The clipper mechanism can be disengaged, allowing the machine to operate as a standalone electric filler. This is useful when filling large-diameter casings that will be closed by hand-tying or a separate clipping machine.
What casing diameters are compatible?
The machine accepts natural, collagen, and protein casings across a range of calibres. Multiple filling nozzle diameters are available to match your target casing size. Please specify your casing type and target sausage diameter when enquiring.
How does the integrated wire clipper handle natural casings?
The wire-tie mechanism applies a loop rather than a crimp clip, distributing the closure force over a wider area of the casing wall. This makes it suitable for delicate hog and sheep natural casings where a standard aluminium clip can damage the gut wall.
What is the minimum portion length this machine can produce?
Minimum link length is approximately 50–60 mm for standard nozzle diameters. Please specify your target product dimensions, including minimum and maximum link lengths, when requesting a quotation.
ऑर्डर और लॉजिस्टिक्स
ऑर्डर करने के लिए तैयार हैं?
From confirmed order to FOB Tianjin ready: 30–45 working days, covering production, inspection, load test, and export packing. Supported Incoterms: FOB Tianjin (default), CIF, EXW, and DAP on request. Standard payment is T/T 30/70.
न्यूनतम मात्रा: As complete industrial machines, units are evaluated on order value rather than piece count. First-time buyers may enquire about single-unit or small sample orders. Combining multiple models or product categories from our range is encouraged to reach minimum order value.
एक उद्धरण का अनुरोध करें
हमारी टीम एक कार्य दिवस के भीतर जवाब देगी। कृपया अपनी लक्षित उत्पादन मात्रा, आवरण का प्रकार, गंतव्य बंदरगाह और कोई भी विशिष्ट आवश्यकताएं शामिल करें।
Production Efficiency: Why Integration Matters
The conventional approach to sausage filling and clipping uses two separate machines at two stations, typically requiring two operators: one managing the filling machine and one managing the clipping machine. Each sausage link must be passed from the filling machine to the clipper, creating a buffer accumulation point that limits the system’s throughput to the speed of the slower operation. When the clipper cycles slower than the filler, product accumulates and the filler slows down; when the filler is slower, the clipper waits.
The integrated electric filler with wire clipper eliminates this bottleneck by synchronising the fill and clip cycles in a single machine at a single station. One operator manages the complete cycle. The total capital cost is lower than two separate machines, the floor space requirement is reduced, and the labour requirement is halved for the filling-and-clipping stage of production.
For Facilities Running Multiple Product Types
The servo-driven filling system supports fast changeover between product types by adjusting fill speed and portion parameters through the control system rather than requiring mechanical adjustments. A morning shift of pork and a afternoon shift of beef in different casing sizes can be produced on the same machine with a control parameter change and a nozzle swap — significantly faster than re-configuring two separate machines at two stations.
Cleaning and Daily Maintenance
All food-contact components — the filling cylinder, nozzle, product-contact housing, and wire clipper mechanism — are SUS304 stainless and designed for strip-down cleaning. The machine does not have enclosed drive housing at the food-contact zone, so cleaning access is straightforward. Daily cleaning involves flushing the filling circuit, wiping all stainless surfaces, and inspecting the wire clipper mechanism for wire residue. Full cleaning protocol and maintenance schedule are included in the English-language operation manual.
Wire clipper mechanism maintenance involves periodic inspection of the wire feed path and tying head for wear. Standard wire clips and replacement parts are available from our after-sales team. Servo drive components follow the manufacturer’s standard maintenance intervals.
How to Order and What to Specify
When requesting a quotation for the Electric Sausage Filling Machine with Wire Clipper, please include: target production volume per shift (kg/h or kg/day); casing types and calibres you will be filling; minimum and maximum portion length and weight; your facility’s power supply specification (voltage, phase); and your target destination port. This information enables us to confirm machine configuration, nozzle selection, and any voltage adaptation requirements before quotation.
Contact: हमारी बिक्री टीम से संपर्क करें
We respond within 1 business day with pricing, technical specifications, and lead time confirmation.
