带剪线钳的电动香肠灌肠机

描述

技术规格
类型	Electric sausage filling machine with integrated aluminum wire clipper
Filling Speed	70 beats/min
总功率	5.5千瓦
机器尺寸（长×宽×高）	1100 × 1200 × 1772 mm
驱动类型	Electric motor with imported servo control
Clipper Type	Integrated electric aluminum wire double-clipping
兼容外壳	Natural, collagen, protein
控制系统	PLC touchscreen (imported servo control)
建造	SUS304不锈钢
Operation	Integrated filling + clipping production line
认证	符合CE标准

Electric Sausage Filling Machine with Integrated Aluminum Wire Clipper

The Electric Sausage Filling Machine with Integrated Aluminum Wire Clipper combines electric-motor-driven filling with an automatic wire-tying mechanism in a single footprint. This integrated design eliminates the need for a second operator or a separate clipping station: one machine fills, portions, and wire-ties each sausage link in a continuous cycle, significantly reducing labour cost per kilogram of finished product.

Powered by an imported servo control system at 70 beats per minute, the machine delivers fast-response, stable, and repeatable filling with low failure rates. The servo drive system maintains consistent filling torque across the full speed range, regardless of variation in product viscosity between batches of different meat formulations.

Integrated Production Line Capability

The primary engineering advantage of this machine is its direct compatibility with our double-clipping machines for fully integrated filling and clipping line operation. When used as part of an automated production line, the machine communicates filling-completion signals to the downstream clipper, eliminating the buffer accumulation and timing gaps that occur when standalone filling and clipping machines are used independently.

For processors running mid-scale production — typically 200 to 800 kg per shift — with two or more product types per shift, this machine offers the production automation level of a vacuum filling line without the floor space, capital cost, or cleaning time demands of larger continuous-flow systems.

Electric Drive and Servo Control

Unlike pneumatic filling machines that depend on shop floor air supply pressure and quality, the electric drive is self-contained. Motor torque is consistent regardless of air line pressure fluctuations, making filling speed and portion consistency independent of the facility’s compressed air infrastructure. This is a meaningful advantage in facilities that run multiple air-powered machines simultaneously.

Applications and Suitable Products

• Fresh pork link sausages in natural casing
• Cooked sausages and frankfurters in collagen casing
• Smoked sausage products in protein and natural casing
• Cocktail sausages and chipolatas
• Beef sausages in natural casing
• Deli meat pre-stuffing operations for sliced and portion-pack products
• Liver sausage and blood pudding in natural large casing

关于制造商

我们公司成立于1999年，是一家位于中国河北省石家庄市的工厂直销企业，专业生产工业肉类加工机械。我们的产品涵盖香肠生产全流程：真空灌装、盐水注射、夹封、切碗、烟熏及辅助设备。所有机器均采用SUS304食品级不锈钢制造，并符合CE认证标准。我们在巴西设有海外分支机构，负责南美地区的销售。我们不收取任何贸易公司利润——所有订单均由工厂直接发货。

Each machine completes an eight-hour full-load pre-shipment test at rated speed and pressure before leaving the factory. The test confirms mechanical stability, electrical performance, and output consistency. Documentation is provided to customers on request.

A 12-month factory warranty covers the complete machine from arrival date, including the drive motor, PLC electronics, filling mechanism, and all load-bearing components. Quick-wear consumables are bundled as standard so your production line stays running from the first day.

常见问题解答

Does this machine require a compressed air supply?

No. The filling drive is fully electric. The wire clipper mechanism is mechanically driven from the same electric motor. No compressed air connection is required, making it suitable for facilities without an air line at the filling station.

Can the clipper function be disengaged to use the machine as a standalone filler?

Yes. The clipper mechanism can be disengaged, allowing the machine to operate as a standalone electric filler. This is useful when filling large-diameter casings that will be closed by hand-tying or a separate clipping machine.

What casing diameters are compatible?

The machine accepts natural, collagen, and protein casings across a range of calibres. Multiple filling nozzle diameters are available to match your target casing size. Please specify your casing type and target sausage diameter when enquiring.

How does the integrated wire clipper handle natural casings?

The wire-tie mechanism applies a loop rather than a crimp clip, distributing the closure force over a wider area of the casing wall. This makes it suitable for delicate hog and sheep natural casings where a standard aluminium clip can damage the gut wall.

What is the minimum portion length this machine can produce?

Minimum link length is approximately 50–60 mm for standard nozzle diameters. Please specify your target product dimensions, including minimum and maximum link lengths, when requesting a quotation.

从确认订单到天津离岸价交货，需30-45个工作日，涵盖生产、检验、负载测试和出口包装。支持的贸易术语：天津离岸价（默认），可根据要求提供CIF、EXW和DAP。标准付款方式为T/T 30/70。

Production Efficiency: Why Integration Matters

The conventional approach to sausage filling and clipping uses two separate machines at two stations, typically requiring two operators: one managing the filling machine and one managing the clipping machine. Each sausage link must be passed from the filling machine to the clipper, creating a buffer accumulation point that limits the system’s throughput to the speed of the slower operation. When the clipper cycles slower than the filler, product accumulates and the filler slows down; when the filler is slower, the clipper waits.

The integrated electric filler with wire clipper eliminates this bottleneck by synchronising the fill and clip cycles in a single machine at a single station. One operator manages the complete cycle. The total capital cost is lower than two separate machines, the floor space requirement is reduced, and the labour requirement is halved for the filling-and-clipping stage of production.

For Facilities Running Multiple Product Types

The servo-driven filling system supports fast changeover between product types by adjusting fill speed and portion parameters through the control system rather than requiring mechanical adjustments. A morning shift of pork and a afternoon shift of beef in different casing sizes can be produced on the same machine with a control parameter change and a nozzle swap — significantly faster than re-configuring two separate machines at two stations.

Cleaning and Daily Maintenance

All food-contact components — the filling cylinder, nozzle, product-contact housing, and wire clipper mechanism — are SUS304 stainless and designed for strip-down cleaning. The machine does not have enclosed drive housing at the food-contact zone, so cleaning access is straightforward. Daily cleaning involves flushing the filling circuit, wiping all stainless surfaces, and inspecting the wire clipper mechanism for wire residue. Full cleaning protocol and maintenance schedule are included in the English-language operation manual.

Wire clipper mechanism maintenance involves periodic inspection of the wire feed path and tying head for wear. Standard wire clips and replacement parts are available from our after-sales team. Servo drive components follow the manufacturer’s standard maintenance intervals.

如何订购以及需要指定哪些内容

When requesting a quotation for the Electric Sausage Filling Machine with Wire Clipper, please include: target production volume per shift (kg/h or kg/day); casing types and calibres you will be filling; minimum and maximum portion length and weight; your facility’s power supply specification (voltage, phase); and your target destination port. This information enables us to confirm machine configuration, nozzle selection, and any voltage adaptation requirements before quotation.